Cartridges

 

Small Cartridges

2025 copyCat# C2025

0.1 µm pore size for the highest exchange rates. Activated fiber for attachment of matrix proteins, cytokines and antibodies. Ideal fiber for endothelial cell and hepatocyte culture.

 

 

Medium Cartridges

c2011 copyCat# C2008

Low MWCO (5 kd @ 50%) hydrophilic fiber for trapping smaller molecules. Suggested for recombinant proteins between 25 kd and 100 kd. Appropriate for suspension cell lines including CHO, HeLa and 293. Can support up to 109 cells and produce 100 µg/mL or more of recombinant protein in 20 mL ECS.

c2011 copyCat# C2011 

High MWCO (20 kd @ 50%) hydrophilic fiber for trapping larger recombinant proteins (120 kd on up depending upon glycosylation) hybridoma culture and lymphocyte culture. 20 kd MWCO allows TGF beta and TNF alpha to diffuse away while retaining antibodies. Can support up to 109 cells and produce 1-20 mg of a recombinant protein or 5-100 mg of monoclonal antibody every two days.

c2011 copyCat# C5011

The scale-up of antibody production has just been made easier.  The C5011 cartridge can be managed in the same manner as the C2011 but with 2X greater productivity and twice the antibody concentration.  The C5011 is the same cartridge as the C2011 but with more than twice the oxygenation capacity.

Large Cartridges

c2018 copyCat# C2003

Low MWCO (5 kd @ 50%) hydrophilic fiber for trapping smaller molecules. Suggested for recombinant proteins between 25 kd – 100 kd.

c2018 copyCat# C2018

High MWCO (20 kd @ 50%) hydrophilic fiber for trapping larger recombinant proteins (100 kd or larger). Can support up to 5×1010 cells and produce 5-20 mg of protein every day in a volume of 60 mL. Appropriate for adherent or suspension cell lines including CHO, HeLa, BHK and 293 cells.

Cartridge/Flowpath Specifications

Catalog No.

Size

Surface Area

Fiber Type

Packing Density

ECS Vol

MWCO 50%

Max. Cell#

C2025 Small 75 cm2 activated PS 30% 2.5 mL 0.1 µm 108
C2008 Medium 3000 cm2 low flux PS 50% 20 mL 5 kd 109
C2011 Medium 3000 cm2 high flux PS 50% 20 mL 20 kd 109
C2003 Large 1.2 m2 low flux PS 50% 70 mL 5 kd 5 x 1010
C2018 Large 1.2 m2 high flux PS 50% 70 mL 20 kd 5 x 1010
C3008 Medium 2000 cm2 Cellulosic 38% 12 mL 5 kd 109
C5011 Medium 3000 cm2 high flux PS 50% 20 mL 20 kd 2 x 109

FiberCell® Systems Cartridges (except X-Large) are supplied assembled with the flow path ready to use. They are pre-sterilized and double bagged with instructions provided.

Cartridge Selection Guide

A cartridge should be selected based on the intended application. FiberCell® Systems offers three types of fibers: polysulfone, cellulosic, and PS+ fibers.  We also offer three different molecular weight cut-offs  (MWCO):  5 kd, 20 kd, and .1 micron.

c2011 copyThe hydrophilic polysulfone fiber is specifically selected for good cell culture performance. Both the 5 kd MWCO and 20 kd MWCO fibers have ten times the gross filtration rate of the equivalent cellulosic fiber for rapid nutrient and waste exchange. This is seen as better cell growth and higher fidelity of protein production not seen in cellulosic fibers.  Any cell type that will attach to plastic or grow in suspension culture should grow well in the polysulfone cartridge.

One unique feature of the FiberCell® Systems hollow fiber bioreactor is that the fibers are cast with little “waves”, resulting in an even distribution of the fiber bundle within the cartridge shell. The FiberCell® Systems hollow fiber bioreactors are the first bioreactors that are optimized for both adherent and suspension cells. The cellulosic fibers are generally not intended for use in cell culture, as their low gross filtration rate is not optimal for cell growth. They have specific applications for in vitro toxicology.

As a general rule the cartridge used will depend upon the size of the secreted product you wish to collect and the amount you wish to collect.  FiberCell® Systems cartridges are powerful cell culture tools and their small size can be misleading. The medium sized C2011 with a surface area of 3,000 cm2 and a volume of only 20 mL has been shown to out-produce a 10 liter bag type bioreactor by a significant degree.  The larger cartridges should only be used when 500 mg or more of a recombinant protein is desired.2025 copy

At FiberCell® Systems, we define our molecular weight cut offs at the 50% retention mark as a convention. We also speak of the “useful retention” meaning the size of protein that will be retained by 90% or more. This depends upon the size, shape, post-translational modifications and stokes radius of the protein, not just the molecular weight.  For the 5 Kd MWCO fiber we define the useful retention as 20 kd. It should be used for proteins in the range of 20 kd on up to about 140 kd. For larger proteins, the 20 kd MWCO fiber should be used. Since the gross filtration rate is so high there is no penalty (such as the requirement to feed the ECS) with using the 5 kd MWCO fiber though there may be a slight improvement in productivity when using the 20 kd fiber.  Please see the recombinant protein section for more information.

P5291245For monoclonal antibody production the 20 kd MWCO fiber should be used to allow TGF beta to diffuse out while retaining the antibody within the small volume of the ECS. The scale-up option here is the C5011 which is optimized for hybridoma culture. Please see the monoclonal antibody section for more information.

The PS+  fiber has a unique chemistry that allows protein matrices, antibodies and cytokines to be bound to the surface of the fiber. This cartridge should be used for primary cell types where you wish to control the surface matrix that the cells interact with and also for the growth of endothelial cells on the inside of the fiber. The fiber must be coated with some matrix so this matrix should be taken into account when selecting this fiber.

Many other cell types have been cultured in the FiberCell® Systems hollow fiber bioreactor system.  FiberCell®Systems can provide the benefits of a combined 20 years plus experience with working with these systems and would be happy to discuss your application.

 

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